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Lessons · Engineering · A bolted joint is held by preload, not by the bolt

A bolted joint is held by clamp, not by the bolt

A properly tightened bolt stretches and clamps the parts together. The external load is then mostly carried by friction between the clamped faces, and the bolt sees only a small share of it. A loose bolt has no clamp, so the load goes straight into the bolt in shear and it fails.

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In beta. This lesson was written for Hone and has not yet been checked by a licensed engineer. Practice material, not professional advice. What that means.

What it is for

It reverses the intuition that a joint fails because the bolt was too small. Far more often the bolt was big enough and not tight enough, and the fix is a torque figure rather than a bigger fastener.

How to think about it

Ask what is holding the joint before sizing anything: friction from clamp, or the bolt itself in shear. If it is meant to be friction, the tightening specification is the design, and it needs a controlled method rather than a feel.

Worked example

Tightening stretches the bolt; the stretch is the clamp.
A bolt is a stiff spring.
Clamp gives friction; friction carries the load.
The bolt sees only a fraction of the external load.
Lose preload and the bolt takes the load directly.
Which is how it fails.
Preload is lost to settling, vibration and heat.
Which is why joints are re-checked.

Your turn

In a correctly tightened joint, what actually carries most of the external load?

The load is carried mostly by  between the clamped faces

The trap

Fixing a loosening joint with a bigger bolt. If preload is the problem, a bigger bolt loosens too; the answer is the right preload and something to keep it.

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